Foiling

Q: What exactly is foiling, and how is it produced?

A: Foiling is a special print embellishment that adds a metallic, reflective finish to specific areas of your design. It's crucial to remember that foiling is not embossed (meaning it doesn't create a raised texture).

Our foiling is produced using a unique process: first, a layer of Spot UV varnish is applied to the print. Then, a roll of foil is placed over the top of the print, and the foil adheres only to the areas where the Spot UV has been applied. The layer of Spot UV used for foiling is approximately 40 microns thick, which is slightly thinner than our High Build Spot UV. This is a digital foiling process, differing from traditional hot foiling which uses heat and pressure to transfer foil from a die onto the substrate..

Q: What laminations do we offer foiling on?

A: Currently, we offer foiling on Soft-touch and Matt lamination.

Q: What machine is used to produce foiling?

A: Foiling is produced in our Business Card cell on the MGI Jet Varnish 3D 3VO 75.

Q: What sizes can we offer foiling on?

A: The MGI machine can embellish a wide range of sheet sizes, from as large as B1 down to SRA3. This means that as long as we are able to print it, we can embellish it with foiling. This size capability is the same as what we offer for our standard Spot UV.

Q: Can we offer foiling right up to the trim edge of the artwork?

A: No, foiling cannot extend to the trim edge of the artwork. The artwork must be set up with the foiling positioned within the safety area, at least 3mm away from the trim edge. If foiling is cut through, it will crack and crumble, compromising the print finish. Please advise your clients of this requirement to ensure the best possible result.

Q: Can clients have very thin logos and lines embellished with foiling?

A: We do not recommend using foiling for very thin or intricate logos and lines. For the best, crispiest lines and optimal foiling finish, simple designs work best. If a client is unsure about their design, they are welcome to send their files to us to check before placing the order.

Q: What is the smallest font size we can foil?

A: We do not recommend using any font size smaller than 8pt for foiling. It's also best to avoid very thin or delicate fonts.

Q: Are there any other key guidelines or recommendations for setting up foiling artwork?

A: Yes, here are some important tips to remember for optimal foiling results:

• Coverage: Keep Spot UV/foil elements to less than 25% coverage of the total area, as excessive coverage increases the risk of cracking.
• Distance from Edge: Ensure foiling is at least 3mm away from the trim edge of the artwork to prevent it from being cut through and peeling off.
• Fold Lines: Foiling cannot go over any fold lines, as this will cause it to crack. It needs to be at least 3mm away from any fold lines.
• Line Thickness: Any lines in the design that are to be foiled should be no less than 1pt in thickness.
• Text Size: As mentioned, text needs to be at least 8pt.
• Clear Texture: Foiling can be printed onto a blank background, which will give a clear, glossy, textured effect on the artwork.
• Less is More: Foiling is a unique embellishment that adds depth and impact. Using too much can detract from the final product.

For more detailed setup instructions, you can refer to our blog: How to Set Up and Upload Foiling Artwork.